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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Process Safety Engineering Fundamentals | 15-20% | - Toxicology and Exposure Assessment - Equipment Design and Integrity - Chemical Process Safety Fundamentals - Fire and Explosion Dynamics - Thermodynamics and Reaction Hazards |
| Emergency Planning and Response | 5-10% | - Inherently Safer Design Principles - Safety Instrumented Systems (SIS) - Containment and Mitigation Barriers - Emergency Response Planning |
| Risk Assessment and Analysis | 20-25% | - Fault Tree Analysis (FTA) - Layer of Protection Analysis (LOPA) - Event Tree Analysis (ETA) - Quantitative Risk Assessment (QRA) - Hazard and Operability Analysis (HAZOP) - Bow-Tie Analysis - Hazard Identification (HAZID) |
| Regulatory Compliance and Auditing | 5-10% | - EPA RMP Regulations - Compliance Verification Methods - International Process Safety Standards - OSHA PSM Requirements - Process Safety Auditing Techniques |
| Management of Change (MOC) | 8-12% | - Technical Review and Risk Assessment - MOC Process Requirements - Personnel and Organizational Changes - Temporary vs. Permanent Changes |
| Process Safety Management Systems | 15-20% | - Management Leadership and Commitment - Continuous Improvement Frameworks - Elements of PSM Systems - Policy and Strategic Planning |
| Operating Procedures and Practices | 10-15% | - Permit-to-Work Systems - Startup and Shutdown Procedures - Standard Operating Procedures (SOPs) - Safe Work Practices - Operations Training and Competency |
| Incident Investigation and Learning | 10-15% | - Lessons Learned and Knowledge Management - Investigation Report Development - Incident Classification and Severity - Root Cause Analysis Methods - Trending and Performance Metrics |
AIChE CCPS Process Safety Professional Certification Sample Questions:
1. Asset Integrity inspection/test methods for tubes in shell and tube heat exchangers include (select all that apply):
A) Dye injection
B) Hydrostatic test
C) Radiography
D) Borescope
2. Which of the following are evidence that good workforce involvement exists at a facility? (Select all that apply)
A) Operators are disciplined for not following procedures
B) Operators are consulted on the content of training programs
C) Operators participate on incident investigation teams
D) Operators are expected to report minor process safety incidents
E) Operators are always included on PHA teams
3. Which of the following typically require piping wall thickness inspections? (Select all that apply)
A) Piping that contains drinking water
B) Process piping that is protected by insulation
C) Buried process piping at the point where the piping exits the ground
D) Piping that could contain stagnant liquid
E) Piping that contains nitrogen
4. 
During a field inspection of the process piping in a production unit, a section of piping is identified as containing a dead leg in which stagnant liquid is trapped. It is determined that this dead leg branch line is used very infrequently. Assume that the plant is in a location where winter temperatures drop below 20°F (-7°C) and summer temperatures can exceed 90°F (32°C). Which of the following are valid process safety reasons to remove the line? (Select all that apply)
A) Water could accumulate in the line and freeze during colder weather, potentially rupturing the piping
B) The current position of the line may be a tripping hazard
C) The cost of removing the line will be greater if done at a later time
D) Stagnant liquids in piping could result in accelerated corrosion
5. Workforce involvement metrics can involve (select all that apply):
A) Number of comments submitted on the content and frequency of refresher training
B) Nuisance alarm rate
C) Number of Loss of Primary Containment Incidents
D) Number of Past Due PHA action items
E) Number of safety suggestions submitted
Solutions:
| Question # 1 Answer: B,D | Question # 2 Answer: B,C,D,E | Question # 3 Answer: B,C,D | Question # 4 Answer: A,D | Question # 5 Answer: A,E |
